Dynamic Batch Station (DBS)

Semi-Bulk Systems can help you optimize your process efficiencies and achieve lower manufacturing costs. We offer the most efficient and modular processes for Powder Handling and Powder/Liquid Mixing - a TOTAL Solution!

The VACUCAM® Dynamic Batching Station Sugar Liquefication Process receives and liquefies up to 18MT/Hr. [higher capacity systems available] of dry sugar to the desired brix level. The process is used for batch production directly from bulk truck. Also to produce “Batch on Demand” directly to batch blend tanks.

This process can be fed directly from bulk bags or bulk silo. With “Batch on Demand” capability, syrup storage can be eliminated. The system is supplied with heated process water at a proportional rate to the sugar delivery.

The recycled liquid is pumped to the Ejector Mixer, that is mounted on a modular Dynamic skid with de-aeration tank positioned beside the dry sugar feed option. One pump continuously circulates syrup and fresh water addition directly to the Ejector Mixer to convey and liquefy sugar. The second pump circulates the syrup through a density meter back to the tank until the syrup reaches the set-point brix level before the divert valve is switched to deliver finished syrup directly to a batch tank or directly to a batch blend tank for On Demand production. A proportioning water valve is controlled to provide a set-point control by the brix density meter.

sugar-liquefication-system-w-truck-unload

Click for full view of schematic